Electronically commutated (ECM) motors are brushless DC motors where the direction of the electric current is switched using electronic controllers. As the switching of the current is technically known as "commutating", brushless motors are also called "electronically commutated" motors. ECM motors provide the advantages of brushed DC motors in terms of the ability to have variable speed control, but without the drawbacks of brushes. Without brushes to wear out, ECM motors have design lives equal or longer than AC motors. GP ECM motors can be operated directly from AC mains supply (115V/230V/380V), or from DC(12V/24V/48V).
What are the advantages of ECM motor?
ECM motors are very high efficiency (65% to 80%) electric motors and maintain a high efficiency level at part speed. This means that in most cases they use from less than one third to one half of the electricity used by traditional shade pole and induction motors used in the ventilation and refrigeration industries, which in turn translates into lower operating costs and short payback periods.
ECM motors' high efficiency also means that the motors run "cool", and dramatically reduce the amount of waste heat produced. High efficiency at the motor level also typically translates in reduced operation at the compressor level, which allows further energy savings.
ECM motors also have a wider operating range than traditional shade pole & induction motors, which means that one ECM motor can replace a number of shade pole & induction motor models. In this way, the number of models required by a typical customer is significantly decreased, which decreases and simplifies inventory. This is the main reason why ECM product lines usually include less motor models than their induction counterparts.
In terms of speed control and features, because the motor's operation is controlled by software, ECM motors allow customers to optimize and integrate the motor, fan and controller with the application, and to include features like data communications, constant volume control, variable speed, etc.
ECM motors are also quieter than traditional inefficient motors, have longer design life and require less maintenance.
How are ECM motor "energy saving"?
ECM motors are very high efficiency (65% to 80%) electric motors and maintain a high efficiency level at part speed. This means that in most cases they use from less than one third to one half of the electricity used by shaded pole or PSC induction motors used in the ventilation and refrigeration industries, which in turn translates into lower operating costs and short payback periods.
The huge energy savings provided by GP's ECM motors directly translate into large carbon emissions savings. In this way, switching to ECM motors allows our customers to dramatically reduce the air pollution (CO2) generated by their applications.
Also, GP energy saving motors are designed using less raw materials than traditional inefficient motors and other electronically commutated motors. In particular, GP EC motors use 35% less copper and 75% less steel than traditional induction motors, a dramatic reduction in the motor components' environmental impact.
What are some applications of ECM motors?
In the ventilation and refrigeration industries, ECM motors are found in commercial refrigerators and freezers, beverage merchandisers, vending machines, air conditioners, and many other air moving and refrigeration applications where energy saving, speed control, or low noise and vibrations are important. Aslo ECM motors are used in computer disk drives and in high performance motion control products, such as machine tools.